An Andon system is a powerful visual and auditory communication tool designed to enhance manufacturing processes by providing real-time updates on operational performance. Its core purpose is to ensure seamless communication between operators, supervisors, and management, enabling swift identification and resolution of issues on the production line. This proactive approach minimizes downtime, improves quality, and drives overall efficiency, making the Andon system a cornerstone of lean manufacturing practices.

Introduction to Andon System

Andon systems are versatile and widely adopted across industries to streamline operations, improve quality control, and ensure safety. Here are some key applications:

Production Monitoring: Real-time status updates on production lines, including operational status, downtime, or issues, help teams respond promptly and maintain efficiency.

Quality Control: Alerts about defects or inconsistencies ensure immediate corrective action, reducing waste and improving product quality.

Maintenance Management: Automated alerts notify maintenance teams of equipment malfunctions, enabling quick fixes and minimizing disruption.

Inventory Tracking: Keeps track of material levels and alerts when replenishment is needed, ensuring uninterrupted production.

Safety Alerts: Enhances workplace safety by signaling hazards or emergency stops with clear visual and auditory cues.

Lean Manufacturing: Supports lean initiatives like just-in-time production and kaizen by improving transparency and reducing inefficiencies.

Remote Monitoring: Allows supervisors to oversee operations remotely, ensuring effective management across large facilities or multiple sites.

Continuous Improvement: Highlights recurring bottlenecks and inefficiencies, providing data-driven insights for process optimization.

From automotive and electronics to pharmaceuticals and heavy machinery, Andon systems are indispensable for industries striving for operational excellence. Their ability to adapt to diverse environments and applications makes them an essential tool for achieving manufacturing efficiency, quality, and safety.

Usages of Andon System

Wi-Fi Connection

Easily monitor connectivity and ensure the system is ready for Andon alerts

Signal Status:

Connected: A signal icon displays Wi-Fi strength in the top-right corner.

Disconnected: The signal icon turns red, indicating a lack of connection.

Wi-Fi Connection Process:

Connect to Wi-Fi: Users enter the Wi-Fi SSID and password to initiate the connection.

Successful Connection:

The system displays the Segment Name to confirm the correct network.

A Tower Light indicator changes to green, confirming a successful Wi-Fi connection.

System Ready: With the green light active, the system is now fully connected and ready to allow Andon alerts to be raised.

Red Andon

Yellow Andon

Red and Yellow Andon

Out of many Andons that function in a plant, no matter how many display Yellow Indication, even if one of them displays Red Indication, the tower light will indicate only red.

If there is no red indication amongst any of them, the the Tower light shall display Yellow Indication only.

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User Login

Easily monitor connectivity and ensure the system is ready for Andon alerts

Enter Credentials:

Input your Username (ADID) and Password.

Click Sign In:

Press the Sign In button.

Single Role Handling:

If you have a single role, you will be redirected directly to the Scan Page.

Multiple Roles Handling:

If you have multiple roles, a dropdown will appear.

Select your desired role from the dropdown.

Click the Sign In button again.

Dashboard Access:

Based on the selected role, you will be redirected to the corresponding Dashboard.

QR Code Integration for JIG Management

Effortlessly manage and access JIG information with our QR Code functionality.

How It Works:

Unique QR Codes: Every JIG is assigned a separate QR Code.

Seamless Access: Scanning the QR Code redirects the user to their personalized Dashboard.

Access Control: If the QR Code does not correspond to the JIG, a message will be displayed.

Message: “This User cannot access the JIG.”

Red and Yellow Andon

List of Raised Andons

Each Andon is categorized by color, providing clear visibility of issue types and their status.

Color-Coded Categories:

Yellow: Represents Medium Issues

Easily identify and address Medium challenges

Track and manage these issues efficiently

Red: Represents Critical Issues

Highlights urgent critical concerns

Monitor and resolve material critical swiftly